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Troubleshooting: No Data or No Count on My Line

Summary: Use this guide if your Factbird DUO is not showing production data or your line appears to have no counts. This article helps you quickly determine whether the issue is a connectivity problem (Missing Data) or a sensor/input configuration issue (Zero Counts).

Symptom

You may be experiencing this issue if:
  • The line shows 0 pcs/min in the Factbird system

  • No production data appears in the Factbird system

  • The device does not appear to be counting

  • You see either a red dotted line or a blue line at 0 on the line in the Factbird system

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Prerequisites

Before you begin, please confirm:
  • You can access the line in the Factbird system

  • The DUO device is powered on


Diagnostic Steps

Follow these steps in order.
  1. Identify What the Production Graph Shows

    1. What to check: Look at the production graph and hover over the 0 pcs/min line.

    2. What result indicates success:

      1. If it shows “Missing Data” and displays a red dotted line, this is a connectivity issue.

      2. If it shows a solid blue line at 0 pcs/min and displays numeric zero production values, the device is online but not detecting counts.

    3. If the graph shows “Missing Data,” go to the article: Troubleshooting: Missing Data / Factbird DUO Offline. If it shows a blue 0 line while the line is running, go to the article: Troubleshooting: No Count While Line Is Running.


Common Root Causes

  • Cause 1: Device offline
    • DUO cannot communicate with Factbird due to power or network issue.

    • Resolution: Follow Missing Data troubleshooting steps.

  • Cause 2: Sensor or configuration issue
    • DUO is online but not receiving input signals from the sensor.

    • Resolution: Follow Not Counting troubleshooting steps.


Resolution

Once resolved:
  • Production graph reflects actual line activity

  • Counts update in real time

  • No red “Missing Data” indicators remain


If The Issue Persists

Contact Support and include:
  • DUO serial number

  • Screenshot of production graph

  • Description of what the graph displays (red dotted or blue line)


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