SUMMARY
Use this guide to correctly install and validate your Factbird® DUO with a digital sensor so you can ensure reliable connectivity and accurate production data collection.
WHEN TO USE THIS
Use this guide if:
- You are installing a new Factbird® DUO device
- You need to connect and configure a digital sensor
- You want to verify that your device is collecting data correctly
PREREQUISITES
Before starting:
- You have a Factbird® DUO device
- You have a digital sensor and sensor cable
- You have access to a power supply and socket on-site
STEPS
1. Connect the Power Supply
- Plug the power supply unit into the Factbird® DUO
- Plug the other end into a standard power socket
The DUO should now be powered on
2. Connect the Sensor
- Plug one end of the sensor cable into the DUO
- Plug the other end into the digital sensor
You should now have:
- Power connected to the DUO
- Sensor connected via cable
3. Position the Hardware Correctly
DUO Placement
- Do NOT place the DUO:
- Inside metal cabinets
- Underneath large machinery
- Between large metal objects
These can block signal and cause the device to go offline
Sensor Placement
- Place the sensor:
- Where it only detects the intended product
- Where there is minimal interference
- Avoid placing it:
- Near areas where hands frequently pass
- Near unrelated moving objects
- In positions affected during cleaning
4. Check DUO Connectivity
- Look at the status LED on the DUO:
- Solid Green → Connected via mobile network
- Solid Blue → Connected via WiFi
A solid light means the device is online
5. Validate Sensor Data
- Ensure nothing is passing the sensor
- Pass an object (e.g., your hand) in front of the sensor
You should see:
- An orange light on the DUO
- An orange light on the sensor
Each detection should trigger both lights
6. Confirm Successful Setup
Verify that:
- The DUO shows a solid status light (green or blue)
- The sensor triggers orange lights when detecting movement
This confirms:
- The DUO is online
- The sensor is detecting and sending data correctly
EXPECTED RESULT
After completing these steps:
- The DUO is powered and connected to the network
- The sensor is correctly installed and detecting events
- Data is being successfully transmitted
TROUBLESHOOTING
Issue: No status light on DUO
- Try: Checking the power supply connection
- Try: Verifying the power socket is working
Issue: DUO goes offline or has no signal
- Try: Repositioning the DUO away from metal obstructions
- Try: Moving it to a more open location
Issue: Sensor not triggering
- Try: Checking cable connections
- Try: Adjusting sensor placement or settings
Issue: Inconsistent or incorrect counts
- Try: Reducing environmental interference
- Try: Repositioning the sensor to only detect intended products
STILL NEED HELP?
Contact Support and include:
- Description of the issue
- DUO status light color
- Sensor behavior (e.g., lights triggering or not)
-
Photos of your setup (if possible)
More information regarding setup can be found here: Factbird Duo Installation Guide